I am looking into swapping our the sports transfer case for a rubicons transfer case. Swapping inputs on the fj cruiser t case rocksolidtoys. I bought my 03 2500hd ecsb about 4 years ago, low mileage rust free truck with service history from the dealer. Electronic transfer case no more, convert it to manual. Mile marker transfer case conversion kits free shipping on. I have a 2500 hd with a leak at the gasket where the transfer case bolts together. Its a manual shifting transfer case so no electronics to worry about and its strong as hell. Separate the transfer case by removing the eleven bolts. When ordering parts, specify the transfer case model number, the serial number and any other information that is on the fabco nameplate located on the transfer case housing. Does anyone know off the top of their head whether you can put a v6 tc into a v8.
So why not just drop in the full time manual transfer case from the six speed fj. Replacing push button transfer case with manual transfer. Replacement transfer cases and parts for jeep vehicles from popular brands like omix, novak and crown. Discover transfer case linkage on sale right here with the biggest option of transfer case linkage anywhere online. Last fall my electronic transfer case decided not to allow me into 4low. Not sure if this idea has been tossed around, but i was curious if anyone might have insight on converting their push button 4wd to manual. Swaping in a np233 s10 transfercase journeys off road. The basis for this swap is the transfer case from 9597 s10s and blazers with manual shifted 4x4. Toggle navigation community chevy automotive sales inc.
The chevy np208 is slip yoke output on the rear, while the np203 is a fixed yoke output, plus other minor details. Prior to putting in an order for your replacement unit tahoe and trailblazer transfer case its important to look on the rear of the present transfer case on an i. Let me put a little disclaimer here before i get jumped all over for wanting to swap out my np231 for a np242. Omix transfer case insulator bushing for 8386 jeep cj7 with 2. The np208 was the first production transfer case by this manufacturer to use a planetary gear low range. Main goal is to swap out the stock add transfer case from my 2000 tundra v8 and install a manual transfer case from taco. Im pretty sure the two cases are interchangeable except you need to swap driveshafts with it as they are different lengths. Vehicleengine search vehicleengine search makemodel search. Chevrolet trailblazer transfer case best transfer case.
The auto and manual tranny models also have different 4wdtransfer case ecms so youd most likely have to replace that too and figure out a. I am considering doing this and have found others have had issues with the speed o sensor not working, 4x4 light not working not a big deal, shift linkage needing to be modified, tranny mount needing to be modified, and also the yokes need to be changed from. I make no guarantees as to its accuracy or even if this type of gear swap is advisable or not. We support almost all makes and models old or new, foreign and domestic, lightduty trucks, passenger cars. Transfer case, electric to manual conversion dodge. The np4 unit is the nvg126 and its encoder motor has only five pins. I dont have manual hubs or any of the old lockout style front end. So then the question came up, why dont you just swap out the. Pay special attention to all cautions and warnings included in the shop manual. As long as the case dimensions are the same, it should bolt right in. Bearings, drive chain, roller bearings, shift forks, gasket sets, main shaft gears, sliding output shaft gears. Although this job is being done at journeys off roads shop on a lift, it can easily be done in your driveway with a floor jack, jack stands and basic hand tools in an afternoon.
Our master rebuild kit has been assembled for our customers rebuilds as well as our own. Sep 30, 2012 got an 82 sierra with a 350 tranny and 203 case. But since all the torque to the wheels has to run through the transfer case, a problem with the transfer case can appear very similar to a transmission failure. Order chevrolet trailblazer transfer case online today. Is there any difference between an automatic transfer case and a manual transfer. Id like to just swap the gears, rather than purchase seperate gears for the transfer case. Chevrolet tahoe and trailblazer chevrolet transfer were cases utilized the following transfer case models. What matters is the splines match on the transmission output shaft. Well, ive been searching and dont seem to find the right answer. What is a reasonable labor charge flat rat to change out a transfer case in a 2001 tahoe. Had an 01 with manual transfer case and it worked flawlessly, could engage at any speed or while turning. Jan 02, 2014 i bought my 03 2500hd ecsb about 4 years ago, low mileage rust free truck with service history from the dealer. I have on 04 dcab, autotranny, with the manual 4x4 shift lever.
Jeep np231 transfer case parts mjw jeep willys parts. Rebuilt chevrolet tahoe and trailblazer transfer cases are available for 1995 through 2012 model years. It had the optional pushbutton transfer case, so i thought. New process gear 208 transfer case 16824 disassembly and assembly new process gear 208 transfer case refer to fig. New process np 271 transfer case looking for information on transfer cases found in fullsize ford trucks. The easy, bolt in, s10 to astro transfercase swap gives you locking 4 high and locking 4 low, making your astrosafari van a true 4x4. Correct chevrolet tahoe and trailblazer chevrolet transfer case the very first time. My xj is my daily driver and i commute into the city. Np203 new process transfer case diagrams and information welcome to home photo album tech section.
The part numbers contained in this manual were in effect at the time the manual was approved for printing and are subject to change without notice or liability. How do i put transfer case in neutral in a 2002 chevy trailblazer 4x4 so i can haul behind motorhome. I found a used 20 automatic rubicon transfer case, with 10,000 miles, part number 52123503aa. What i mean is, would you just have to change the 4wd ecu and. Jody spencer i have a 1997 chevy k1500 extcab 4x4, z71 options.
Fullsize ford truck transfer cases blue oval trucks. Discussion in 1st gen tundras 20002006 started by ethan1911, apr 28, 2019. Chevrolet tahoe and trailblazer transfer cases rebuilt. Has anyone attempted hopefully succeeded in changing their electric shift transfer case to a manual shift transfer case. Jeep cherokee xj mj transfer case fast install shift linkage replacement kit. If you have a tb or envoy, you need the encoder motor for the np8 transfer case, also sometimes known as the nvg226, which has 7pins in the wiring harness to the encoder motor. Jan 26, 2011 why would he need to change all these things if he is just swapping the transfer case.
Archive cummins in a 1980 chevy 4x4 diesel conversions. I think the only way to do that would be to swap in the push button case. The highrange ratio for the np208 is direct, 1to1, and its lowrange reduction ratio is 2. Replacing push button transfer case with manual transfer case. The truck is a 95 s10 ls 5speed, the plan swap a manual tcase as well as a posi lok cable in the process i will be removing the ac as well. Automobile parts and service toggle navigation community chevy automotive sales inc. Now that i come to think of itsince u said the 208 would need the 4speed manual to work, i think my truck used to be the 4speed manual cuz that trans. Would like to just be able to swap out tcase but has to be more to it than that.
The easy, bolt in, s10 to astro transfercase swap gives you locking 4 high and. One has the manual linkage, the other has the electric motor to engage the four wheel drive. The ac will later be used for on board air, all in due time. New transfer case shift linkage manual shift only dorman 600. Hes keeping his tranny or id just buy it all and swap everything. Factory service manuals are the allencompassing documents used by dealership technicians to work on the vehicle. The np231 transfer case found in many latemodel jeep, dodge, and gm vehicles has a fairly good reputation for a chaindriven, aluminumcased unit, but improper.
The new process new venture 231 transfer case is one of the most durable and rebuildable transfer cases in the history of jeeps. American motors sales corporation amc i jeep 208 and 300 parttime transfer cases diagnosis and disassembly reassembly procedures. How do i put transfer case in neutral in a 2002 chevy. One response to electronic transfer case no more, convert it. Transfer case repair service rebuild cottman transmission. Gmpt97turm unit repair manual transmission, transaxle. Normally this isnt an issue, but i was needing to pull some trees around after felling them and didnt want to burn out my clutch. This instructional guide should only be used to give you a general idea of what is involved when performing this gear swap. Np208 new process transfer case diagrams and information. Just my tundra my daily for right now and finances r a lil tight. Crown automotive offers the largest line of transfer case replacement parts for jeep.
You will only have issues if you tried using a 200711 transfer case or one out of a manual as there is no way to plug it into your. Jan 06, 20 np8 is the fullfunction transfer case used in the trailblazer and envoy with a lo range. I am told that is the correct part number for the rubicon np 241 4. Check out free battery charging and engine diagnostic testing while you are in store. Of course, i had to rebuild the transfer case to swap the input gear from a 28 spline to a 32 spline to receive the shaft from the 4l80. Manual front hub, conversion, chevy, dodge, ford, gmc, international, jeep. Two weeks ago i had chevy replace the rear seal and it wasnt cheap.
Resolved difference between an automatic and manual. Shifting problems with np243 transfer case with the 411 pcm. If you need help with flywheels or clutches, transtar industries is here for you. Plowed with the truck for three years and was always having issues with the push button 4wd, kept taking it back to the gm dealer, during this time i replaced 1 actuator, 1 push button switch, 1 tccm, and 2 transfer case shifter motors first one was on warranty. What is a reasonable labor charge flatrat to change out a. I want a solid axle swap and manual t case swap super bad. Np8 is the fullfunction transfer case used in the trailblazer and envoy with a lo range. We stock a complete line of manual transmission and transfer case parts. I am considering doing this and have found others have had issues with the speed o sensor not working, 4x4 light not working not a big deal, shift linkage needing to be modified, tranny mount needing to be modified, and also the yokes need to be changed from 30 to 10 if i want to reuse my. Exploding your trucks transfer case can really be a drag, whether youre on the trail or just flattowing your 4. Im pretty sure the two cases are interchangeable except you need to swap driveshafts with it.
My case needs work or replacing so im wondering what it would take to make the swap. I am sick and tired of dealing with the electronics and have invested thousands into the system replacing every component several times over and it is still unreliable. Our applications include transfer case kits, gears, bearings, shafts, gaskets, seals and more for all jeep models. The part time kit can be installed on either the 9192 case or the 9397 case. Shifting problems with np243 transfer case with the 411 pcm hi all, some of you will recall that my ms beastly project 8. Has anyone on here swapped a nv241or transfer case from a rubicon to their tj running a np231. Would like to just be able to swap out t case but has to be more to it than that. My truck has the electric actuator on transfer case and is i real pita, have to turn truck off and back on for 4 wheel drive to work at all. But where were we going to find a manual t case that would work in our trucks without going to the ubber expensive atlas, or stak and didnt. I know they make a plunger to lock in the front diff from inside the truck but how would i change the transfer case to manual 4x4.
I can tell you the cases are identical as far as fitment goes the v6 cases just have an extra shift fork to engage 2wd. Np203 new process transfer case diagrams and information. Electric to manual transfercase swap ford ranger forum. Gmpt97turm unit repair manual transmission, transaxle, transfer case for all gm passenger cars and light duty trucks 1997 general motors technical staff on. The transfer case increases the ratio of engine revolutions opposed to tire revolutions.
Gmpt97turm unit repair manual transmission, transaxle, transfer case for all gm passenger cars and light duty trucks 1997. Manual front hub, conversion, chevy, dodge, ford, gmc. The transmission output shaft will need to match the np208 input and have the correct tcase to transmission adapter. Excursion king of suvs 2000 excursion manual transfer case swap i have a 2000 excursion v10, and it currently has the stock. Transfer case linkage community chevy automotive sales inc. The rebuild went ok but it was very sticky when i got it all together. Are there models with manual transfer case, if so, does that enable. Mp3023ld, 120gm, 126gm, 226gm, np241c, np243c, 246gm, 261gm, bw4482 units. Whatever the use, a transfer case is an important part of many different types of vehicles. This page is dedicated to those cases and provides a list of vehicles, a list of cases that were found in them, and photos for reference. Aug 18, 2004 now that i come to think of itsince u said the 208 would need the 4speed manual to work, i think my truck used to be the 4speed manual cuz that trans.
Looking for a willys repair manual, willys engine parts, willys transmission parts or willys. Tc200 transfer case service manual part number 8730042001 fabco automotive corporation, livermore, ca. Transfer case is part time 2 speed type 1 will it bolt up. I got electric shift transfer cases in both my rangers right now but i want to swap one out to a manual shift one if not both of them. It is the most complete kit weve seen anywhere and features all the consumable and wear item components. Setting the standard for all of your manual transmission and transfer case needs. What is a reasonable labor charge flatrat to change out. I am assuming hoping that they are essentially the same transfer case, but one has some sort of electrical actuator installed in place of the manual linkage and that all the necessary parts could be purchased from dodge and simply swapped out. Mile marker transfer case conversion kits free shipping. Fc150, and other willys vehicles made between 19411971.
They include diagnostic and repair information, and some theory. Installing it on the 9397 case requires removal of the vc which is no big deal. Lt 95 transfer gear swap 04 2011 1 david short lt95 transfer gear swap disclaimer. Gm electronic shift transfer case showing 19 of 9 messages. The case halves may be separated by inserting a flat blade screwdriver in the pry slots on the case housing fig.